Analysis and elimination of common faults in automatic particle packaging machines?

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Fault: The packaging material is broken.

Reasons: 1. The packaging material has joints and excessive burrs.

2. The paper supply motor has a faulty line or poor line contact.

3. The paper feed proximity switch is damaged.

Exclusion: 1. Remove unqualified packaging materials.

2. Check the paper feed motor circuit.

3. Replace the proximity switch.

Fault: The bag is not tightly sealed.

Reasons: 1. The inner layer of the packaging material is uneven.

2. The sealing pressure is not uniform.

3. The sealing temperature is low.

Exclusion: 1. Remove unqualified packaging materials.

2. Adjust the sealing pressure.

3. Increase the heat sealing temperature.

Fault: The road is not correct.

Reason: 1. The position of the heat seal body is incorrect.

Exclusion: 1. Re-adjust the heat seal body position.

Fault: The position of the cut bag is incorrectly offset from the middle of the color mark.

Reason: 1. The position of the photoelectric switch (electric eye) is incorrect.

Exclusion: 1. Re-adjust the position of the photoelectric switch (electric eye).

Fault: color mark positioning and photoelectric tracking compensation are out of control.

Reasons: 1. The packaging material has seams and burrs.

2. There are debris in the former, which makes the paper slippery.

3. The packaging material is taken out of the photoelectric switch (electric eye) paper guide.

4. The spot of the photoelectric switch (electric eye) deviates from the color mark.

5. The photoelectric switch has poor sensitivity and is used incorrectly.

Exclusion: 1. Remove unqualified packaging materials.

2. Clean the former to make the paper pass smoothly.

3. Insert the packaging material into the paper guide.

4. Adjust the left and right position of the paper guide so that the light spot is in the middle of the color code.

5. Replace the photoelectric switch and correctly select the light and dark switch.

Fault: When the color code tracking is not performed (ie, the photoelectric switch is turned off), the bag length error is large.

Reason: 1. The bag length setting is not suitable.

2. The roller pattern is smoothed, resulting in reduced friction.

3. The roller pressure is small.

Exclusion: 1. Increase the pocket length setting so that the actual pocket length is equal to or slightly greater than the standard length of the color scale.

2. Replace the roller.

3. Increase the roller pressure.

Trouble: The bag is cut continuously or partially cut continuously to cause the bag.

Reason: 1. The pressure between the two cutters is too small.

2. The cutting edge of the cutter becomes dull.

Exclusion: 1. Adjust the pressure between the cutters.

2. Grind or replace the cutter.

Fault: The paper feed motor does not turn or rotates.

Causes: 1. The paper feed lever is stuck.

2. The paper feed proximity switch is damaged.

3. The startup capacitor is damaged.

4. The fuse is broken.

Exclusion: 1. Solve the cause of the jam.

2. Replace the paper feed proximity switch.

3. Replace the starting capacitor.

4. Replace the fuse.

Fault: The heat sealer body does not heat up and the heat sealer body temperature is out of control.

Causes: 1. The heating tube is damaged.

2. Line failure.

3. Insurance is broken.

4. The temperature controller is damaged.

5. The thermocouple is broken.

Exclusion: 1. Replace the heating tube.

2. Check the line.

3. Replace the fuse.

4. Replace the temperature regulator.

5. Replace the thermocouple.

Fault: Do not pull the bag (the bag motor does not run).

Reason: 1. Line failure.

2. The pull bag proximity switch is damaged.

3. The automatic packaging machine controller is faulty.

4. The stepper motor driver is faulty.

Exclusion: 1. Check the line and troubleshoot.

2. Replace the pull bag proximity switch.

3. Replace the automatic packaging machine controller.

4. Replace the stepper motor driver.